The machine SPECTRA can independently provide full machining of windows and doors components and is an ideal solution for manufacturers looking for bespoke projects. The machine is equipped with 4 working tables with clamps for machining up to 4 pieces at the same time. The machine is easily set to do also arches, where the original solution makes this work easier and reliable. The CNC working features enable making different rebates on one piece to make opening/fixed glazing or inward/outward opening.
The SPECTRA’s robust machine construction, powerful drive units, intelligent user-friendly software and perfect ergonomics jointly contribute to meeting the customer’s highest expectations regarding performance and flexibility.
The work units are divided into two separate parts. The main working spindle with rotary tool magazine on one side and five vertical drilling spindles and a horizontal milling unit on the other side of the arm.
The connection of a separate SPECTRA machine to an angular machining centre WIZARD or CRAFTER is an indelicate combination of performance and complete machining of window and door components. While the angular centre efficiently performs tenoning and profiling operations, the SPECTRA machine will drill or mortise muntin bars joints and do milling operations for hardware, hinges, door lock etc. Composition of the machine enables to make arched structures. Machine is dedicated to work from top and back side, with aggregates also to both heads of components.
When equipped with vacuum clamps, Spectra is also suitable for panel doors up to 1000 mm wide.
Intuitive control of the machine is provided by a Beckhoff PC with 15” touch screen which uses data from WinCreator or third-party software where machining and all macros are defined.
To design and produce standard and also atypical parts, the Alphacam environment is integrated. We also prepare the placement of elements on the table and the layout of clamps to avoid collisions.
Clamping two parts on the worktable; Clamp settings and arc clamping
Machining simulation with production time measurement
The main working spindle can work with combination tools because the depth below the clamping plane is 60 mm. The main tools are placed in the rotary tool magazine, other tools and aggregates in the linear magazine.
A drilling unit with 5 independent spindles is on the second Y-axis, as well as a horizontal milling spindle for heavy duty door lock milling.
|Vertical electro spindle HSK-F63 with C-AXIS for aggregates on the working axis Y-1||Vertical five spindle boring head and a horizontal milling unit with HSK 40A quick change system on the working axis Y-2|
Linear 6 position tool changer for tools or aggregates; Carousel toolchanger with 12 position
Quick change system HSK 40A (horizontal milling unit)
Four manually moveable worktables with set-up assistance for accurate positioning to avoid collisions. 10 pneumatic clamps for machining of 4 components at the same time or clamping arches.
Vacuum pods with easy fixing for panel component production
Special clamps for short components; Vacuum pump
The machine is designed for standard operations in window and door manufacturing but the machine can be modified for customer-specific solutions using various accessories.
|X - axis stroke / length of piece||3700 / 2840 mm|
|Y - axis stroke / width of piece||1830 / 1060 mm|
|Z - axis stroke / thickness of piece||395 / 100 mm|
BECKHOFF industrial PC with 15“ touch screen for industrial applications.
ALPHACAM 3D CAD/CAM software program that supports machining it supports the production of window and door parts with all macros for connecting parts and fitting hardware.